• STS Thermal Expertise

    Thermal expertise honed in the engineering of automotive components takes a fresh look at the injection molding process and begins to unlock new levels of efficiency for massive cycle time/energy / carbon savings. Efficiency solutions at the right time for minimizing carbon associated with the plastic injection molding process. Few technologies provide the step change in efficiencies as STS.

  • STS Thermal Expertise

    Thermal expertise honed in the engineering of automotive components takes a fresh look at the injection molding process and begins to unlock new levels of efficiency for massive cycle time/energy / carbon savings. Efficiency solutions at the right time for minimizing carbon associated with the plastic injection molding process. Few technologies provide the step change in efficiencies as STS.

About Us

New Levels of Efficiency in Injection Molding

With a focus on thermal and a long history in injection molding we are providing a level of process control that previously went unexplored.

Minimizing thermal variation allows for lower process temperatures leading to faster cycle times and a substantial reduction in energy required to mold each part.  This is where large reductions in carbon for the molding process are achieved.

About Us

New Levels of Efficiency in Injection Molding

With a focus on thermal and a long history in injection molding we are providing a level of process control that previously went unexplored.

Minimizing thermal variation allows for lower process temperatures leading to faster cycle times and a substantial reduction in energy required to mold each part.  This is where large reductions in carbon for the molding process are achieved.

Thermal Mapping

Services

Thermal Mapping

Service We Provide

Maximize efficiency, drive growth, and unlock your full potential with our tailored solutions designed to optimize processes, boost productivity, and deliver exceptional results.

Design , Manufacturing and Assembly

Transform concepts into reality with our optimized design for manufacturing and assembly solutions.

Insulation Systems

Revolutionize Your Hot Runner System with Our Custom-Designed Solutions

Installation & Processing

Discover the Power of Our Services in Unlocking Your System's Full Process Potential

Services

Service We Provide

Maximize efficiency, drive growth, and unlock your full potential with our tailored solutions designed to optimize processes, boost productivity, and deliver exceptional results.

Design , Manufacturing and Assembly

Transform concepts into reality with our optimized design for manufacturing and assembly solutions.

Insulation Systems

Revolutionize Your Hot Runner System with Our Custom-Designed Solutions

Installation & Processing

Discover the Power of Our Services in Unlocking Your System's Full Process Potential
Thermal Mapping

STS Technologies

Thermal Mapping

Discover how our advanced insulation technology reduces the heat energy needed for plastic injection molding, leading to more efficient cooling processes. Minimize energy consumption and maximize productivity with our innovative solutions.

Heating of the Polymer

Precision Control

Polymer Flow

Machine into Mold

Cooling

50% – 80% of Cycle Time

Pressure

Pack & Hold until Solid

STS Technologies

Discover how our advanced insulation technology reduces the heat energy needed for plastic injection molding, leading to more efficient cooling processes. Minimize energy consumption and maximize productivity with our innovative solutions.

Heating of the Polymer

Precision Control

Polymer Flow

Machine into Mold

Pressure

Pack & Hold until Solid

Cooling

50% to 80% of Cycle Time

Reach New Levels of Efficiency

Achieve levels of efficiency beyond the obvious simple reduction in energy required for the hot runner system

Minimize thermal variation in the hot runner and unlock process gains not previously achieved with conventional molding practices

Machine โ€“ Faster cycle times

Experience enhanced efficiency by implementing cooler temperature settings, delivering faster production rates and a substantial average 15% reduction in cycle time across industry segments.

Quality Effects

Enhance your product quality with superior dimensional and color stability through the implementation of cooler running temperatures.

Fight Inflation

Achieve cost savings and combat inflationary challenges in energy, labor, and resin through the implementation of efficient and faster cycle times.

Carbon Reduction

Attain your carbon reduction objectives by implementing measures that result in significant decreases in energy consumption per manufactured part.

Reach New Levels of Efficiency

Achieve levels of efficiency beyond the obvious simple reduction in energy required for the hot runner system

Minimize thermal variation in the hot runner and unlock process gains not previously achieved with conventional molding practices

Machine โ€“ Faster cycle times

Experience enhanced efficiency by implementing cooler temperature settings, delivering faster production rates and a substantial average 15% reduction in cycle time across industry segments.

Quality Effects

Enhance your product quality with superior dimensional and color stability through the implementation of cooler running temperatures.

Fight Inflation

Achieve cost savings and combat inflationary challenges in energy, labor, and resin through the implementation of efficient and faster cycle times.

Carbon Reduction

Attain your carbon reduction objectives by implementing measures that result in significant decreases in energy consumption per manufactured part.

Thermal Mapping

Thermal Variation

Thermal Mapping

Hot runner systems still exhibit thermal variations ranging from 10% to 30%.

To ensure proper flow into the mold, injection-molded polymers require a minimum temperature. Compensating for “cold” spots in the hot runner system necessitates higher process temperatures.

STS offers an innovative solution with our proprietary military-grade insulation material. This technology minimizes thermal variations, enabling lower process temperatures and promoting optimal efficiency.

Experience the benefits of running cooler and faster, achieving the highest efficiency and the lowest carbon footprint in your injection molding process with STS.

Thermal Variation

Hot runner systems still exhibit thermal variations ranging from 10% to 30%.

To ensure proper flow into the mold, injection-molded polymers require a minimum temperature. Compensating for “cold” spots in the hot runner system necessitates higher process temperatures.

STS offers an innovative solution with our proprietary military-grade insulation material. This technology minimizes thermal variations, enabling lower process temperatures and promoting optimal efficiency.

Experience the benefits of running cooler and faster, achieving the highest efficiency and the lowest carbon footprint in your injection molding process with STS.

Recycled and Bio Resins

Once molten, injection-molded polymers begin to break down.  A fact that requires a molder to purge resin if it sits too long at a temperature in a barrel. 

Recycled resins and bio-resins are more heat sensitive than โ€˜virginโ€™ materials.  The ability to minimize thermal variation and run closer to the actual polymer melt temperature means the process is in a much better position to run these types of polymers.

 Recycled resins refer to mechanical or reground polymers.

Recycled and Bio Resins

Once molten, injection-molded polymers begin to break down.  A fact that requires a molder to purge resin if it sits too long at a temperature in a barrel. 

Recycled resins and bio-resins are more heat sensitive than โ€˜virginโ€™ materials.  The ability to minimize thermal variation and run closer to the actual polymer melt temperature means the process is in a much better position to run these types of polymers.

 Recycled resins refer to mechanical or reground polymers.

Scroll to Top