Products and Services

Products and Services

Thermal Mapping

Insulation Systems

Thermal Mapping

Missing Piece in Hot Runner Systems

The prior state of the art was simply to apply an air gap around the hot runner system as shown in the picture, a bare hot runner system.  This is better than nothing and when energy and capital are cheap this worked.

Our world is changing rapidly and new solutions are required and most insulation materials will not hold up in this environment.

STS military grade insulation materials will hold up to the high temperatures and repeated thermal cycling of the injection molding process.

Insulations System

Missing Piece in Hot Runner Systems

The prior state of the art was simply to apply an air gap around the hot runner system as shown in the picture, a bare hot runner system.  This is better than nothing and when energy and capital are cheap this worked.

Our world is changing rapidly and new solutions are required and most insulation materials will not hold up in this environment.

STS military grade insulation materials will hold up to the high temperatures and repeated thermal cycling of the injection molding process.

Boost Efficiency and Savings with STS Barrel Insulation

Experience the next level energy efficiency and carbon reduction with STS Barrel Insulation. Cut energy costs, increase process efficiency, and enhance safety. Our innovation captures and retains heat, reducing consumption and delivering a payback inside of a year.  Your utility company more than likely offers rebates for the purchase and installation of barrel insulation to quicken the payback even faster.

STS barrel insulation is one of the easiest ways to address scope 1 carbon emissions in your operation and scope 3 emissions in your supply chain.

Boost Efficiency and Savings with STS Barrel Insulation

Experience the next level energy efficiency and carbon reduction with STS Barrel Insulation. Cut energy costs, increase process efficiency, and enhance safety. Our innovation captures and retains heat, reducing consumption and delivering a payback inside of a year.  Your utility company more than likely offers rebates for the purchase and installation of barrel insulation to quicken the payback even faster.

STS barrel insulation is one of the easiest ways to address scope 1 carbon emissions in your operation and scope 3 emissions in your supply chain.

Minimizing Thermal Variation

Minimizing thermal variation is a key objective at Singh Thermal Systems, as it directly impacts energy consumption and cycle time. While running the hot runner at lower temperatures can save energy, the overall impact on cycle time is relatively small. After injection, the mold cools the part until it reaches its glass transition temperature (Tg). Typically, this cooling process accounts for approximately 50% to 80% of the time from the melt temperature. The cooling time is influenced by the specific polymer and additives used. By injecting the polymer at a lower temperature, less heat is required for cooling, resulting in reduced cooling time to reach Tg. Our expert team at Singh Thermal Systems focuses on optimizing thermal management to minimize variations and enhance efficiency, ensuring optimal performance for your manufacturing processes.

Minimizing Thermal Variation

Minimizing thermal variation is a key objective at Singh Thermal Systems, as it directly impacts energy consumption and cycle time. While running the hot runner at lower temperatures can save energy, the overall impact on cycle time is relatively small. After injection, the mold cools the part until it reaches its glass transition temperature (Tg). Typically, this cooling process accounts for approximately 50% to 80% of the time from the melt temperature. The cooling time is influenced by the specific polymer and additives used. By injecting the polymer at a lower temperature, less heat is required for cooling, resulting in reduced cooling time to reach Tg. Our expert team at Singh Thermal Systems focuses on optimizing thermal management to minimize variations and enhance efficiency, ensuring optimal performance for your manufacturing processes.

Thermal Mapping

Installation & Processing

Thermal Mapping

Hot Runner Insulation for Energy Efficiency and Sustainability. Our advanced insulation materials reduce energy consumption, control temperatures, and lower CO2 emissions. With our installation and processing techniques, we optimize injection molding processes while minimizing environmental impact. By insulating the main hot runner, we minimize heat loss and deliver significant energy savings. Our materials withstand high temperatures, ensuring precise temperature control and improved product quality. By reducing scrap rates and increasing process stability, our solutions enhance productivity and cost-efficiency. Embrace the future of energy-efficient and sustainable hot runner systems.

Installation & Processing

Hot Runner Insulation for Energy Efficiency and Sustainability. Our advanced insulation materials reduce energy consumption, control temperatures, and lower CO2 emissions. With our installation and processing techniques, we optimize injection molding processes while minimizing environmental impact. By insulating the main hot runner, we minimize heat loss and deliver significant energy savings. Our materials withstand high temperatures, ensuring precise temperature control and improved product quality. By reducing scrap rates and increasing process stability, our solutions enhance productivity and cost-efficiency. Embrace the future of energy-efficient and sustainable hot runner systems.

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